Air Conditioner Base Mould
SINO MOULD customizes air conditioner base moulds for wall-mounted and cabinet AC units, offering custom shape design, multi-cavity layout and full development service. Our products cover indoor chassis, outdoor support bases, drainage and reinforced mounting bases for home appliances.These bases are made of ABS, HIPS, PP and flame-retardant modified plastics. With large size, undercuts, drain holes, mounting posts and reinforcing ribs, the mould uses sliders, lifters and side core pulls for smooth demoulding.
Air Conditioner Base Mould Specification
Below are examples of the most common parameters for air conditioner base mold.
| Cavity & Core Steel | S136 / 1.2316 / 718H / P20H | Recommended Injection Machine | DKM SV series injection machine above 1150T |
|---|---|---|---|
| Slider, Lifter & Insert Steel | High-strength tool steel with nitriding hardening | Plastic Material | ABS |
| Mould Base Standard / Steel | SINO MOULD standard S50C mould base | Ejection System | Ejector pin, ejector sleeve, lifter, cylinder slider |
| Cavity Number | 1 cavity / 2 cavities | Molding Process | Medium-speed stable injection, balanced cooling, precise temperature control |
| Runner Option | suggested with hot runner | Injection Cycle Time | 28s–45s based on plastic material and product size |
| Lifting Fitting | Standard lifting rings reserved on mould frame | Mould Manufacturing Lead Time | 45–70 days |
Key Quality Points of Air Conditioner Base Mould
- All vulnerable moving parts such as sliders, wear plates and lifters adopt unified standard sizes for convenient replacement and daily maintenance.
- Independent assembled slider structure: partial damage only needs replacement of local inserts without reworking the whole cavity, greatly lowering maintenance cost.
- External quick-disconnect water circuit connectors, easy for cleaning and disassembly to guarantee uniform cooling of large-size base products.
- Optimized rib and drainage hole core inserts to eliminate flash at drain outlets, avoiding condensed water blockage after assembly.
- Standard lifting rings pre-installed on mould frame to ensure safe transportation and smooth machine loading & unloading.
Precision Machining Highlights for Air Conditioner Base Mould
- The cavity and core are processed by high-precision CNC milling and mirror polishing, free of tool marks, pits and surface scratches to ensure smooth base appearance without secondary trimming.
- Multi-cavity moulds maintain dimensional error ≤0.02mm between each cavity, realizing consistent product weight, wall thickness and assembly tolerance.
- Uniform spiral cooling channels are arranged inside thick-wall ribs and edge areas to reduce deformation, shrinkage and warpage of large plastic base after injection.
- All sliding components are equipped with wear-resistant plates and lubrication grooves to extend mould service life under long-term continuous mass production.
Air Conditioner Mould Testing Video
Demonstrating the performance of the air conditioner mould under high-speed injection moulding conditions, verifying its stability and efficiency in production.