Bottle Crate Mould
Newest innovation for bottle crate mould design, excellent bottle crate mould structure for 4 inner angle lift, realize automatic ejection, mouldmax application for high speed injection.
In the beverage and packaging logistics industry, bottle crate mould is the core of producing high-quality plastic bottle crates, which are widely used for transporting beer bottles, cola bottles and various plastic bottles. As a professional high-tech plastic mould manufacturer, Sinomould focuses on innovating bottle crate mould technology, integrating advanced design and high-precision processing to provide efficient and reliable solutions for enterprises, helping improve production efficiency and reduce operational costs.
Standard Bottle Crate Mould Details
Below are examples of the most common parameters for bottle crate mould.
| Bottle Crate Mould Cavity Steel | DIN 1.2344 | Recommended Injection Machine | DKM VICTOR Series Fast Speed Injection Moulding Machine |
|---|---|---|---|
| Bottle Crate Mould Core Steel | DIN 1.2344 | Plastic Material | PP or HDPE |
| Mould Base Standard / Steel | S50C/P20 | Ejection System | Stripper |
| Sliders, Inserts, Lifters Steel | High-strength tool steel with surface hardening treatment | Injection Process | Key settings ensure smooth filling, packing & cooling. |
| Number of Cavities | 1 cavity | Injection Cycle Time | 40 seconds |
| Hot Runner System | Fully hot runner system | Mould Manufacturing Lead Time | 75 days |
Key Quality Points of Bottle Crate Moulds
1.Material & Heat Treatment Quality: Select high-grade mould steel (e.g., DIN 1.2344) to ensure good polishability, thermal fatigue resistance, and wear resistance. Adequate heat treatment and stress relief are required.
2.Cooling System Efficiency: Optimize cooling channel layout; use Copper Beryllium inserts in critical areas to improve cooling uniformity and efficiency, reducing cycle time.
3.Hot Runner & Gate Design: Employ hot runners with a filter system (e.g., ANOLE) and pin-point gates to suit high-speed injection and recycled material, reducing runner scrap and ensuring balanced filling.
Machining Highlights for Bottle Crate Mould
1.High-Precision Cavity Machining: Use high-speed milling or 5-axis machining centers for complex cavities, ensuring dimensional accuracy and consistent grid structures, reducing manual polishing.
2.Copper Beryllium Insert Fabrication: Use dedicated tools and cutting parameters (low speed, high feed) for beryllium copper; design reliable positioning and clamping after machining to prevent loosening.
3.Deep-hole Drilling for Cooling Channels: Apply gun drilling or deep-hole drilling machines to ensure straightness, positional accuracy, and surface finish of channels; eliminate burrs and leaks at cross holes.
4.Ejection System Fitting: Ream or jig grind ejector pin holes and guide surfaces of ejecting blocks for proper clearance and smooth motion. Mounting surfaces for stroke switches must be flat and accurately positioned.
Mould Flow Analysis for Bottle Crate Mould
